Custom Fixed Type Bottom Homogenizetr Vacuum Emulsifying Mixer Face Body Cream Lotion Homogenizing Machine Supplier, Factory

A fixed pot body vacuum homogenizing emulsifier is a type of emulsifying machine that is used in various industries such as cosmetics, pharmaceuticals, food and chemical processing. It consists of a fixed vessel or pot that is designed to hold the ingredients to be mixed, and a vacuum pump system that creates a vacuum within the vessel. The machine also includes a high-speed homogenizer or emulsifying mixer that helps to break down the particles of the ingredients and create a uniform and smooth mixture. The homogenizer is usually mounted at the bottom of the vessel and can be used alongside a scraper blade that helps to ensure that all of the ingredients are mixed thoroughly.

Product Description

Key Features & Technical Specifications

1 Double-Way & Helical Ribbon Mixing
Consists of two helical-shaped ribbons paired and rotating in opposite directions. Efficient Mixing: Design ensures efficient mixing while avoiding dead spots. High Viscosity: Suitable for processing viscous materials (adhesives, pastes, gels). Reduced Shear: Gentle mixing action reduces shear occurring in other mixers.
2 Triple Mixing Converter
The triple mixing adopts the imported frequency converter for speed adjustment, which can meet different technological demands.
3 German Homogenizing Structure
Adopts the imported double-end mechanical seal effect. The maximum emulsifying rotation speed can reach 3000 rpm and the highest shearing fineness can reach 0.2-5 μm. The vacuum defoaming can make the materials meet the requirement of being aseptic.
4 Internal Circulation System
Uses an internal circulation system to achieve a more uniform and fine emulsifying effect. The material is circulated within the machine, undergoing multiple cycles of emulsification.
5 Vacuum Material Sucking
Vacuum sucking is adopted, especially for powder materials to avoid dust. The pot body is welded by imported three-layer stainless steel plate.
6 GMP Standard Polishing
The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements. According to technological requirements, the tank body can heat or cool the materials.
7 Steam or Electric Heating
Heating modes mainly include steam heating or electric heating. Electric appliances adopt imported configurations to ensure the control of the whole machine is more stable and fully meet international standards.
8 Easy to Clean & Maintain (CIP)
The fixed pot body design makes it easy to clean and maintain, reducing contamination risks. The machine is equipped with CIP, which can connect to the user’s own CIP system.
9 Siemens PLC Control Cabinet
Includes a Siemens touch screen. The machine features a user-friendly control panel, allowing operators to easily adjust the speed, temperature, and other parameters.

Product Lineup

Application Fields

Daily Cosmetic
hair conditioner facial mask moisturizing lotion suncream
skin care shea butter body lotion sunscreen cream
cream hair cream cosmetic paste BB Cream
lotion face wash liquid mascara foundation
hair color face cream eye serum hair gel
hair dye lip balm serum lip gloss
emulsion lipstick highly viscous product shampoo
cosmetic toner hand cream shaving cream moisturizing cream
Food & Pharmaceutical
cheese milk butter ointment ketchup
mustard peanut butter mayonnaise wasabi
toothpaste margarine Salad dressing sauce

Technical Specifications

Model Capacity (L) Mixing Power (KW) Mixing Speed (r/min) Homogenizer Power (KW) Homogenizing Speed Heating Method Limit Vacuum (Mpa)
SME-DE 50L 50L 1.5KW 0-63RPM 3KW 0-3000RPM Electric or steam heating -0.09
SME-DE 100L 100L 2.2KW 0-63RPM 4KW 0-3000RPM Electric or steam heating -0.09
SME-DE 200L 200L 3KW 0-63RPM 5.5KW 0-3000RPM Electric or steam heating -0.09
SME-DE 300L 300L 3-5.5KW 0-63RPM 11KW 0-3000RPM Electric or steam heating -0.085
SME-DE 500L 500L 4-7.5KW 0-63RPM 15KW 0-3000RPM Electric or steam heating -0.08
SME-DE 1000L 1000L 7.5KW 0-63RPM 15KW 0-3000RPM Electric or steam heating -0.08
SME-DE 2000L 2000L 11KW 0-63RPM 18.5KW 0-3000RPM Electric or steam heating -0.08
Note: In case of inconformity of the data due to technical improvement or customization, the real object shall prevail.
Specification - SME-DE Vacuum Homogenizing Emulsifying Machine
Capacity 10-2000L
Usage Cosmetic cream, paste, ointment, lotion, gel, conditioner, milk, sauce
High Shear Rate less than 2μm
Contact Part SS316L (Three jackets. Contact material parts adopt SS316L, the rest are SS304)
Homogenizer Speed 0-3000rpm
Scraper Speed 0-63rpm
Heating Steam / Electric
Operating PLC
Type 1. Lift type (Hydraulic lifting system)
2. Fixed type (The cover cannot lift)

Detailed Views & Components

Our Service Features

  • The delivery date is only 30 days
  • Customized plan according to requirements
  • Support video inspection factory
  • Equipment warranty for two years
  • Provide equipment operation videos
  • Support video inspection of finished product

Frequently Asked Questions

How does the double-way helical ribbon mixing design benefit production?
The double helix design features two paired ribbons rotating in opposite directions. This allows highly efficient material blending without dead spots. Additionally, it minimizes shearing force while handling viscous substances, preserving material consistency.
What level of emulsifying speed and shearing fineness can the homogenizer reach?
Engineered using German-designed mechanisms with imported double-end mechanical seals, our homogenizer reaches a maximum rotation speed of 3000 RPM. It achieves an ultra-fine shearing fineness of 0.2 to 5 μm.
Is the vacuum emulsifying machine compliant with GMP regulations?
Yes, all contact parts are constructed from SS316L stainless steel (with structural portions in SS304). The tank body and piping undergo meticulous mirror polishing that fully conforms to strict GMP sanitary requirements.
What heating methods are supported, and how is temperature controlled?
Our equipment primarily supports electric heating or steam heating methods depending on your facilities. Temperature and rotation limits can be directly set and continuously monitored through the Siemens PLC touch screen system.
How does the vacuum material suction system prevent dust pollution?
For dry powder ingredients, the integrated vacuum material suction system directly draws powder under sealed vacuum conditions. This avoids airborne dust dispersals, ensuring a hygienic, aseptic, and safe workspace environment.
What types of products are ideal for this machinery?
It is extremely versatile and suitable for cosmetics (hair conditioners, body lotions, face creams, mascara, emulsions), food products (cheese, mayonnaise, ketchup, salad dressing), and pharmaceutical applications (ointments, medical gels, toothpastes).

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