1
It adopts European classic tabletop structure, and brushed stainless steel is beautiful and generous.
2
The homogenizer is placed at the bottom of the pot, the rotating shaft is very short, and there will be no shaking. The material enters from the bottom of the pot, enters the pipe outside the pot through the homogenizer, and then returns to the liquid level from the top of the pot for external circulation, which can fully ensure that all materials have an equal opportunity to flow to the homogenizer, so that the paste particles are controlled below 5 microns, and more delicate. At the same time, the external circulation can also be used as a discharge pump.
3
The main body of the homogenizer is similar to the structure of the centrifugal pump impeller. By using the centrifugal force generated, the thrown material passes through the homogenization mechanism composed of two fixed toothed rings (inner and outer stators) and one moving toothed ring (rotor). The material is crushed by intense shearing. The homogenization efficiency can be improved by 30% through multi-layer shearing, and the particles can be distributed in a narrow range.
4
The discharge pressure generated by the homogenizer (up to 3 bar) can be used for the discharge of high-viscosity finished products. The homogenizer has CIP cleaning function, which can shorten the cleaning cycle, improve the cleaning efficiency and save water.
5
With memory storage function.
6
PLC controls and reserves the interface port with MES.
● Contra-rotating slow mixing with teflon scrapers
● Homogenizing turbine (speed up to 3.600 rpm)
● Control Panel T&S color kind to show all the main machine.
● Mechanical lifting of the cover
● Mechanical vessel tilting to facilitate the finished product discharge
● Essences little hopper
● Central bottom valves to suck undervacuum raw material or discharge the finished product.
● Inspection window with light to check the mixing phases.
● Different optionals available: cleaning system by spray balls, printing of production data, heating by steam or electric.
Tube Filling & Sealing Machine (Semi-auto & Full-auto)
a) Mixer: It is made by Germany Siemens motor
b) Drawing: Final specification should be sent to customer for approval before production
c) Compatibility: Equipment made must be interchangeable with equipment made in Europe
d) Testing: All welding should be tested with liquid penetrant.
e) Modifications: Minor modifications & changes if needed with no charge.
Packing details:
The normal package is wooden box (Size: L*W*H). If machine is delivery to European countries, the wooden box will be fumigated. If container is too tighter, we will use PE film for packing or pack it according to customer’s special request.
| Model |
Material Capacity |
Homogeneous Motor |
Stirring Motor |
Overall Dimension (mm) |
Total Power (KW) |
Limiting Vacuum (Mpa) |
| KV |
r/min |
KV |
r/min |
Long |
Wide |
High/Full |
| SME-DE10 |
10L |
2.2 |
6000 |
0.55 |
0-93 |
1300 |
1000 |
1400/1900 |
10 |
-0.097 |
| SME-DE20 |
20L |
2.2 |
6000 |
0.75 |
0-93 |
1200 |
1200 |
1500/2000 |
10 |
-0.097 |
| SME-DE30 |
30L |
4 |
4500 |
1.1 |
0-83 |
1400 |
1400 |
1500/2000 |
17 |
-0.097 |
| SME-DE50 |
50L |
4 |
4500 |
1.7 |
0-83 |
1600 |
1100 |
1900/2400 |
10 |
-0.097 |
Frequently Asked Questions
What are the advantages of the bottom-mounted homogenizer?
The homogenizer is placed at the bottom with a very short rotating shaft to eliminate shaking. It ensures all materials circulate through the homogenizer via an external pipe, resulting in particles controlled below 5 microns.
How efficient is the homogenization process?
Using a multi-layer shearing mechanism (inner and outer stators and a rotor), the homogenization efficiency is improved by 30% compared to standard structures, ensuring a narrow particle distribution range.
Does the equipment support automated cleaning?
Yes, the homogenizer includes a CIP (Clean-In-Place) cleaning function. Additionally, there are options for spray balls to shorten cleaning cycles and improve water efficiency.
What control systems are used in these machines?
The machines are equipped with PLC controls and include reserve interface ports for MES (Manufacturing Execution System) integration, along with T&S color control panels.
Can the machine handle high-viscosity products?
Yes, the homogenizer generates discharge pressure up to 3 bar, which is specifically designed to facilitate the discharge of high-viscosity finished products.
How is the equipment packaged for international shipping?
Standard packaging uses wooden boxes. For European shipments, the wood is fumigated. PE film wrapping is also used for tight container fits or specific customer requests.
Sina Ekato
