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750W YASKAWA ultra-small inertia servo motor, YASKAWA servo amplifier, Danfoss frequency converter, JSCC motor, Siemens Programmable Logic Controller (PLC), WEINVIEW color HMI (in English and Chinese user interface), LION 2100 clear label sensor,LEUZE bottle sensor

Product Description

Core Labeling Technology

1) Double press roll delivery: Improves labeling accuracy. Before labeling, the label passes through the initiative pressing roll to eliminate wrinkles and ensure high-quality application to the very last label.

2) Secondary rocker spring delivery: Equipped with an additional belt brake clutch to achieve high-speed constant tension delivery.

Labeling Technology 1
Labeling Technology 2
Labeling Technology 3
Labeling Technology 4
Technical Project Specifications
Item No. Project Instruction
1Goods size, shape, samples quantityOval bottle, flat bottle with front and back labels, round bottle wrap around label
2Label sizeBased on samples
3Equipment directionFace to touch screen, normal from left to right
4Label QtyTwo labels
5Production speed2000-8000 BPH
6Equipment installation placeLabeling after filling
7Equipment height900MM
8Labeling methodSelf-adhesive
9Labeling requirementNon-position labeling
10Labeling accuracy±1MM
Advanced Components & Features

Touch Screen: High-quality WEINVIEW display.
Top Belt Holder: Stand-alone type with motor control.
Synchronous Chain Correcting Device: Motor controlled with frequency converter speed adjustment. Specially designed for cone and oval bottles.

Component 1

New Design Labeling Head (2 Sets): Concept design with multi-dimensional adjustment for high stability.

Head Design 1
Head Design 2
Head Design 3

Oval/Cone Bottle Devices: Japanese servo motor control for delicate shapes. Round bottle wrap-around device for symmetrical labeling.

Bottle Device 1
Bottle Device 2
Machine Performance Analysis

This system utilizes Siemens PLC for professional closed-loop control and 750W YASKAWA servo motors with ultra-small inertia. It achieves 0.01 m/min accuracy, significantly higher than standard machinery. The speed is adjustable between 0.5-40 m/min to perfectly match your production line.

  • PLC Control instead of general SCM.
  • HMI with real digital control and clear display.
  • Imported AC motors and frequency converters for stable bottle transport.
  • Zero-latency optical switches for zero-pitch labeling.
  • 8-orientation adjustment head for complex and transparent labels.
Industrial Applications

Suitable for double-sided and wrap-around labeling on flat, oval, and round bottles. Widely used in:

Daily Chemicals | Petroleum | Food & Beverage | Pharmaceutical | Cleaning Supplies

Technical ParameterValue
Power220V 50 Hz 3000W
Production Speed40m/min
Label Accuracy±1mm
Max Label Roller OD400 mm
Label Roller ID76.2 mm
Max Label Height (Flat)180mm
Max Label Height (Round)168mm
Machine SizeL4048*W1400*H1650 (mm)
Weight500kg
Conveyor Height900mm
Main Configuration List
No.NameQtyBrand
1Color touch screen1 setWEINVIEW
2Servo motor2 setYASKAWA
3Servo driver2 setYASKAWA
4/5Frequency converter2 setDanfoss
6PLC1 setSiemens
7Label sensor2 pcsLION 2100
8Bottle sensor1 pcsLEUZE
9/10Conveyor/Separate Motor2 pcsWanSHin/Panasonic
15/16Electrical Components1 setSchneider
Remarks: The whole machine is constructed from advanced 304 stainless steel and anodized aluminum.
Technical Guidelines

1. Front Label Direction

Front Label Direction

2. Back Label Direction

Back Label Direction
Frequently Asked Questions (FAQ)
Q1: What is the labeling accuracy of this machine?
A: The machine provides a high labeling precision of ±1mm, assuming standard label and bottle consistency.
Q2: What types of bottles can this machine handle?
A: It is a versatile system suitable for flat bottles (front/back), oval bottles, and round bottles (wrap-around).
Q3: What is the maximum production speed?
A: Depending on product size, the speed ranges from 3000 to 8000 bottles per hour (BPH).
Q4: Can it handle transparent labels?
A: Yes, the labeling head features eight orientation adjustments, making it easy to apply a variety of difficult and transparent labels without bubbles.
Q5: What are the main control brands used in the machine?
A: We use world-class components including Siemens PLC, YASKAWA servo motors, and Danfoss frequency converters for maximum stability.
Q6: Is it difficult to switch between different bottle sizes?
A: No, the machine is designed for fast changeovers. Switching to a different size bottle only requires simple adjustments without disassembling parts.

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